Processing Lead

Joe Garrett joegarrett@earthlink.net
Mon, 3 Jan 2005 15:46:39 -0800


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RicB asked: "Joe mentioned this... wondered if anyone else has done this =
and evnt=20
what are the health risks and precautions... and for that matter... just =

what kind of gear is needed to do this, how much heat.... what to melt=20
it in.... how fast it must be re-cast into other forms.... etc etc.

Cheers
RicB,
I answered this for Jeannie Grassi, but since more of you wish to know =
about the process....
The tools needed are: 1. Cast Pot for melting 2. Ladle, as used in =
casting bullets. 3. Propane Stove w/appropriate tank/regulator, etc. 4. =
Picnic Bench or such. This process MUST be done in open air, as the =
fumes are not healthy, to say the least!  5. An appropriate air =
filtration mask just to be safe/sure.
Make your own "Moulds", depending on the size desired. These "Moulds" =
must be somewhat "conical"/beveled to insure removal of the leads, after =
cooling. Most "ladles" hold enough for about two key leads, (depending =
on the size of the key lead, of course.). The ladle is left in the pot, =
so it's as hot as the molten lead. BTW, a steady hand is required. =
Protective clothing is recommended as well. (Welder's gear is good.) =
Heavy Leather, Long gloves.
I hope this answers your questions.
Best Regards,
Joe Garrett, R.P.T.
Captain, Tool Police
Squares R I
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