[CAUT] more on notching

Stan Kroeker stan@pianoexperts.mb.ca
Tue, 19 Apr 2005 12:48:01 -0500


Yes, one and the same, David.  'Flute' simply refers to the cutting edge 
of the bit.  Most router bits have two flutes.

Stan

David Ilvedson wrote:
> I was re-reading Bill Spurlock's article last night and he recommends the spiral bit...is that the same as a spiral flute bit?
> 
> David I.
> 
> 
> 
> ----- Original message ----------------------------------------
> From: Alan McCoy <amccoy@mail.ewu.edu>
> To: College and University Technicians " <caut@ptg.org> <caut@ptg.org>
> Received: Tue, 19 Apr 2005 08:34:59 -0700
> Subject: Re: [CAUT] more on notching
> 
> 
> 
>>Thanks for that tip Stan. Guess it's time for another visit to a favorite
>>place - the power tool store.
> 
> 
>>Alan
> 
> 
> 
>>>From: Stan Kroeker <stan@pianoexperts.mb.ca>
>>>Organization: @shaw.ca
>>>Reply-To: "College and University Technicians <caut@ptg.org>" <caut@ptg.org>
>>>Date: Mon, 18 Apr 2005 15:13:06 -0500
>>>To: "College and University Technicians <caut@ptg.org>" <caut@ptg.org>
>>>Subject: Re: [CAUT] more on notching
>>>
>>>Alan,
>>>
>>>You're right ... chipping, while cutting the notch, is an occasional
>>>annoyance that is usually fixable with a hand file.  However, I recently
>>>swapped my tired old straight-flute for a spiral-flute bit.  Does the
>>>old expression ... 'like a warm knife through butter' bring about a
>>>welcome image?  Try it ... these bits aren't that expensive and are
>>>simply perfect for this application.
>>>
>>>BTW David, in the entire keytopping procedure, the hand file does not
>>>make an appearance until the final 20 minutes or so.  It is used only to
>>>take the sharp edges off the machine-trimmed plastic.
>>>
>>>Best,
>>>
>>>Stan
>>>
>>>Alan McCoy wrote:
>>>
>>>>Not at all David. The router is mounted in a router table with a 3/8"
>>>>straight bit. The key is on its side on top of the jig with notch down. Then
>>>>you slide the jig over the bit with the straight side of the bit defining
>>>>the "head" side of the notch and the top of the bit defining the "tail" side
>>>>of the notch. Once you have set up the jig, about 3-5 minutes, this is
>>>>foolproof. The only problems you'll have are some minor chipping that can
>>>>happen (speed and direction of feed are key here as Spurlock discusses in
>>>>the article). This is truly minor and easily tauched up when doing the final
>>>>hand filing.
>>>>
>>>>Alan
>>>>
>>>>
>>>>
>>>>
>>>>
>>>>>From: David Ilvedson <ilvey@sbcglobal.net>
>>>>>Reply-To: <ilvey@sbcglobal.net>, "College and University Technicians
>>>>><caut@ptg.org>" <caut@ptg.org>
>>>>>Date: Mon, 18 Apr 2005 10:19:50 -0700
>>>>>To: <caut@ptg.org>
>>>>>Subject: Re: [CAUT] notching
>>>>>
>>>>>But isn't the corner of the notch rounded, necessitating squaring with a
>>>>>file?
>>>>>
>>>>>David I.
>>>>>
>>>>>
>>>>>
>>>>>----- Original message ----------------------------------------
>>>>>From: Alan McCoy <amccoy@mail.ewu.edu>
>>>>>To: College and University Technicians " <caut@ptg.org> <caut@ptg.org>
>>>>>Received: Mon, 18 Apr 2005 08:45:57 -0700
>>>>>Subject: Re: [CAUT] notching
>>>>>
>>>>>
>>>>>
>>>>>
>>>>>>David,
>>>>>
>>>>>>I built a router jig, described and designed by Bill Spurlock, for years.
>>>>>>The notch cuts are never a problem with this jig. Look in the Journal -
>>>>>>probably late 80's.
>>>>>
>>>>>
>>>>>>>From: David Ilvedson <ilvey@sbcglobal.net>
>>>>>>>Reply-To: <ilvey@sbcglobal.net>, "College and University Technicians
>>>>>>><caut@ptg.org>" <caut@ptg.org>
>>>>>>>Date: Sat, 16 Apr 2005 15:21:19 -0700
>>>>>>>To: <pianotech@ptg.org>, <caut@ptg.org>
>>>>>>>Subject: [CAUT] notching
>>>>>>>
>>>>>>>List,
>>>>>>>
>>>>>>>How are you who do keytops making the notch cut?   I'm filing by hand at
>>>>>>>the
>>>>>>>moment...
>>>>>>>
>>>>>>>David I.
>>>>>>>
>>>>>>>
>>>>>>>
>>>>>>>
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>>>>
>>>>
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>>>
>>>
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