[CAUT] more on notching

David Ilvedson ilvey@sbcglobal.net
Tue, 19 Apr 2005 10:11:47 -0700


I was re-reading Bill Spurlock's article last night and he recommends the spiral bit...is that the same as a spiral flute bit?

David I.



----- Original message ----------------------------------------
From: Alan McCoy <amccoy@mail.ewu.edu>
To: College and University Technicians " <caut@ptg.org> <caut@ptg.org>
Received: Tue, 19 Apr 2005 08:34:59 -0700
Subject: Re: [CAUT] more on notching


>Thanks for that tip Stan. Guess it's time for another visit to a favorite
>place - the power tool store.

>Alan


>> From: Stan Kroeker <stan@pianoexperts.mb.ca>
>> Organization: @shaw.ca
>> Reply-To: "College and University Technicians <caut@ptg.org>" <caut@ptg.org>
>> Date: Mon, 18 Apr 2005 15:13:06 -0500
>> To: "College and University Technicians <caut@ptg.org>" <caut@ptg.org>
>> Subject: Re: [CAUT] more on notching
>> 
>> Alan,
>> 
>> You're right ... chipping, while cutting the notch, is an occasional
>> annoyance that is usually fixable with a hand file.  However, I recently
>> swapped my tired old straight-flute for a spiral-flute bit.  Does the
>> old expression ... 'like a warm knife through butter' bring about a
>> welcome image?  Try it ... these bits aren't that expensive and are
>> simply perfect for this application.
>> 
>> BTW David, in the entire keytopping procedure, the hand file does not
>> make an appearance until the final 20 minutes or so.  It is used only to
>> take the sharp edges off the machine-trimmed plastic.
>> 
>> Best,
>> 
>> Stan
>> 
>> Alan McCoy wrote:
>>> Not at all David. The router is mounted in a router table with a 3/8"
>>> straight bit. The key is on its side on top of the jig with notch down. Then
>>> you slide the jig over the bit with the straight side of the bit defining
>>> the "head" side of the notch and the top of the bit defining the "tail" side
>>> of the notch. Once you have set up the jig, about 3-5 minutes, this is
>>> foolproof. The only problems you'll have are some minor chipping that can
>>> happen (speed and direction of feed are key here as Spurlock discusses in
>>> the article). This is truly minor and easily tauched up when doing the final
>>> hand filing.
>>> 
>>> Alan
>>> 
>>> 
>>> 
>>> 
>>>> From: David Ilvedson <ilvey@sbcglobal.net>
>>>> Reply-To: <ilvey@sbcglobal.net>, "College and University Technicians
>>>> <caut@ptg.org>" <caut@ptg.org>
>>>> Date: Mon, 18 Apr 2005 10:19:50 -0700
>>>> To: <caut@ptg.org>
>>>> Subject: Re: [CAUT] notching
>>>> 
>>>> But isn't the corner of the notch rounded, necessitating squaring with a
>>>> file?
>>>> 
>>>> David I.
>>>> 
>>>> 
>>>> 
>>>> ----- Original message ----------------------------------------
>>>> From: Alan McCoy <amccoy@mail.ewu.edu>
>>>> To: College and University Technicians " <caut@ptg.org> <caut@ptg.org>
>>>> Received: Mon, 18 Apr 2005 08:45:57 -0700
>>>> Subject: Re: [CAUT] notching
>>>> 
>>>> 
>>>> 
>>>>> David,
>>>> 
>>>>> I built a router jig, described and designed by Bill Spurlock, for years.
>>>>> The notch cuts are never a problem with this jig. Look in the Journal -
>>>>> probably late 80's.
>>>> 
>>>> 
>>>>>> From: David Ilvedson <ilvey@sbcglobal.net>
>>>>>> Reply-To: <ilvey@sbcglobal.net>, "College and University Technicians
>>>>>> <caut@ptg.org>" <caut@ptg.org>
>>>>>> Date: Sat, 16 Apr 2005 15:21:19 -0700
>>>>>> To: <pianotech@ptg.org>, <caut@ptg.org>
>>>>>> Subject: [CAUT] notching
>>>>>> 
>>>>>> List,
>>>>>> 
>>>>>> How are you who do keytops making the notch cut?   I'm filing by hand at
>>>>>> the
>>>>>> moment...
>>>>>> 
>>>>>> David I.
>>>>>> 
>>>>>> 
>>>>>> 
>>>>>> 
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