[CAUT] more on notching

Alan McCoy amccoy@mail.ewu.edu
Tue, 19 Apr 2005 08:34:59 -0700


Thanks for that tip Stan. Guess it's time for another visit to a favorite
place - the power tool store.

Alan


> From: Stan Kroeker <stan@pianoexperts.mb.ca>
> Organization: @shaw.ca
> Reply-To: "College and University Technicians <caut@ptg.org>" <caut@ptg.org>
> Date: Mon, 18 Apr 2005 15:13:06 -0500
> To: "College and University Technicians <caut@ptg.org>" <caut@ptg.org>
> Subject: Re: [CAUT] more on notching
> 
> Alan,
> 
> You're right ... chipping, while cutting the notch, is an occasional
> annoyance that is usually fixable with a hand file.  However, I recently
> swapped my tired old straight-flute for a spiral-flute bit.  Does the
> old expression ... 'like a warm knife through butter' bring about a
> welcome image?  Try it ... these bits aren't that expensive and are
> simply perfect for this application.
> 
> BTW David, in the entire keytopping procedure, the hand file does not
> make an appearance until the final 20 minutes or so.  It is used only to
> take the sharp edges off the machine-trimmed plastic.
> 
> Best,
> 
> Stan
> 
> Alan McCoy wrote:
>> Not at all David. The router is mounted in a router table with a 3/8"
>> straight bit. The key is on its side on top of the jig with notch down. Then
>> you slide the jig over the bit with the straight side of the bit defining
>> the "head" side of the notch and the top of the bit defining the "tail" side
>> of the notch. Once you have set up the jig, about 3-5 minutes, this is
>> foolproof. The only problems you'll have are some minor chipping that can
>> happen (speed and direction of feed are key here as Spurlock discusses in
>> the article). This is truly minor and easily tauched up when doing the final
>> hand filing.
>> 
>> Alan
>> 
>> 
>> 
>> 
>>> From: David Ilvedson <ilvey@sbcglobal.net>
>>> Reply-To: <ilvey@sbcglobal.net>, "College and University Technicians
>>> <caut@ptg.org>" <caut@ptg.org>
>>> Date: Mon, 18 Apr 2005 10:19:50 -0700
>>> To: <caut@ptg.org>
>>> Subject: Re: [CAUT] notching
>>> 
>>> But isn't the corner of the notch rounded, necessitating squaring with a
>>> file?
>>> 
>>> David I.
>>> 
>>> 
>>> 
>>> ----- Original message ----------------------------------------
>>> From: Alan McCoy <amccoy@mail.ewu.edu>
>>> To: College and University Technicians " <caut@ptg.org> <caut@ptg.org>
>>> Received: Mon, 18 Apr 2005 08:45:57 -0700
>>> Subject: Re: [CAUT] notching
>>> 
>>> 
>>> 
>>>> David,
>>> 
>>>> I built a router jig, described and designed by Bill Spurlock, for years.
>>>> The notch cuts are never a problem with this jig. Look in the Journal -
>>>> probably late 80's.
>>> 
>>> 
>>>>> From: David Ilvedson <ilvey@sbcglobal.net>
>>>>> Reply-To: <ilvey@sbcglobal.net>, "College and University Technicians
>>>>> <caut@ptg.org>" <caut@ptg.org>
>>>>> Date: Sat, 16 Apr 2005 15:21:19 -0700
>>>>> To: <pianotech@ptg.org>, <caut@ptg.org>
>>>>> Subject: [CAUT] notching
>>>>> 
>>>>> List,
>>>>> 
>>>>> How are you who do keytops making the notch cut?   I'm filing by hand at
>>>>> the
>>>>> moment...
>>>>> 
>>>>> David I.
>>>>> 
>>>>> 
>>>>> 
>>>>> 
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>>>> 
>>> 
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>> 
>> 
>> 
>> _______________________________________________
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>> 
> 
> 
> _______________________________________________
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