[CAUT] Tightening Screws as part of regular maintenance

David Vanderhoofven david@vanderpiano.com
Wed, 15 Sep 2004 18:28:43 -0500


Dear Friends,

About a month ago I was doing a prep on an older Kawai KG-2A grand piano 
and tightened all of the bolts and screws on the piano.  Just for fun I 
counted all of the screws and bolts I tightened, probably because I am 
compulsive!  I realize this may be a big waste of your time, but I do have 
a few questions at the end.

There are a bunch of screws on a grand piano!  I think you could probably 
break it down into 3 categories.

1.  Case (Pinblock, Plate, Bench, hinge and hardware screws and 
bolts.  This would be all of the bolts and screws that are accessible 
without getting on your hands and knees or without opening up the action).

2.  Action Screws (Action, keyframe, spring and action cavity 
screws.  Including all screws accessible inside the action cavity).

3.  Undercarriage Screws (Leg, Lyre, trapwork, etc.  All of the bolts and 
screws underneath the piano)

Here for your amazement and amusement is a list of the screws I tightened.

1.  Case
Bench - 4 bolts and 32 screws
Music Desk - 62 screws
Top Lid long hinge - 44 screws
Lid log - 8 screws
Side hinges on top lid - 18 screws
Lid prop cups - 3 screws
lid prop hardware - 4 screws
Music desk guides (on inner rim of piano) - 6 screws
Through plate into stretcher - 3 screws
plate web - 23 screws
plate perimeter  - 7 screws

2.  Action
leg plates, spring, and key cover hardware - 25 screws
key upstop rail - 4 screws
Damper underlever flange - 69 screws
Damper tray - 4 screws
hammer flange - 88 screws
wippen flange - 88 screws
action brackets - 10 screws
Action rails - 20 screws
hammer rebound rail - 10  screws and nuts
underside of keyframe - 17 screws

3..  Undercarriage
Rear leg plate - 8 screws
Lyre braces and lyre - 12
Trapwork - 12 screws
Keybed - 22 screws
leg and lyre bolts - 8 bolts
keycover - 6 screws
cheek blocks - 4 screws
keyslip - 15 screws

It makes sense to me that if I keep the screws tight it will benefit the 
piano by eliminating noise, improving tone and volume, keeping parts 
aligned and keeping the piano from falling apart.

1.  How critical is it to tighten all of these screws?
I would guess that on a concert grand, you would do all of this at least 
once a year, but for other pianos it may not be as important (unless the 
customer wants to pay for it).  And on a Winter spinet it would never get 
done because the piano never gets tuned anyway, let alone any cleaning or 
tightening!

2.  Does anyone keep track of this for the pianos you service?  For a 
school with many pianos, it would be easy to forget which pianos you 
tightened and which pianos still need tightening.  I am thinking of making 
a list of all the pianos and each time I tune, picking an area and 
tightening all the screws in one area, such as tightening all case 
screws.  Then next time, I will see on the list that I need to tighten the 
action screws.  And eventually all the undercarriage screws would be 
tightened.  This would make sure that the work gets done on every piano on 
a rotating basis.

Just rambling thoughts!  Have a nice day

David Vanderhoofven
Registered Piano Technician


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