Hi, There was an article years ago in the Journal to make a jig for this. It involved using a board with small brads or finishing nails driven into it at proper locations to both hold the flanges and run the cord to proper length. I find cutting to length easy. Once you get one, just duplicate with lines drawn on a cutting board. The dowel with 88 wraps sounds great. You could use any piece of wood, doesn't have to be round. Sand/cut it till proper length is achieved. I have been recently replacing with new parts, but now with so many Grey Markets out there, our inability to get parts from Yamaha America for them, and the need for additional traveling, etc, I'm rethinking this. I don't mind the design, it's only the brown cord that seems to dry-rot. I found another U-1 yesterday with it. I remember Yamaha blamed it on our coastal climate when those were still under warranty. ; ) Lance Lafargue, RPT Mandeville, LA New Orleans Chapter, PTG lancelafargue@bellsouth.net 985.72P.IANO -----Original Message----- From: caut-bounces@ptg.org [mailto:caut-bounces@ptg.org]On Behalf Of Otto Keyes Sent: Wednesday, February 26, 2003 6:14 PM To: College and University Technicians Subject: Re: String breakage (& yamaha butts) Just before Christmas I got a call from a lady who wanted her piano tuned up before the kids got home for the holidays. She said she thought it had a broken string or two. She didn't play it herself, but had a son coming home who was quite good. I pressed her a bit, & she thought there might be more than two, with broken strings in the piano bench, so I said I would check it out. It was a Conn, or console of similar ilk, with the sharp kink over the V-bar. Indeed, there were a couple of broken bass strings in the bench.....and 9-10 more laying in bottom of the piano. At least half-a-dozen bass strings had already been tied, & there were another half dozen, or more, plain wires missing in the treble. Looked like the soundboard had attempted a breakout. These days I figure there's only so much fun an old man can stand, so I gently informed the customer that the money they would pay me would best be applied to a new piano, and took my leave with a large sigh of relief. By the way, does anybody have a dandy way to put new cord on Yamaha butt flanges? I've got some U-1s starting to break cords, so got some sets of flanges & cord, figuring on replacing a set or two, & then putting the new cord on the flanges, replacing some more, etc. Unless I find a better way to put the stuff on, I'm better off buying the sets of flanges, even though they've about doubled in price. Any ideas? Otto ----- Original Message ----- From: "Lance Lafargue" <lancelafargue@bellsouth.net> To: "'College and University Technicians'" <caut@ptg.org> Sent: Wednesday, February 26, 2003 5:57 AM Subject: RE: String breakage > This P-202 was within the last 5 years. It may be called a P-22 now (45"). > They were really banging on it. > > -----Original Message----- > From: caut-bounces@ptg.org [mailto:caut-bounces@ptg.org]On Behalf Of > Susan Kline > Sent: Tuesday, February 25, 2003 8:33 PM > To: College and University Technicians > Subject: RE: String breakage > > > Yes, those early P202's did have troubles in the bass. Remember, it > was just after they took over the Everett factory. After breaking > two bass strings while tuning three very lightly used P202's at a > school, I looked, and saw that the string approached the coil at a > bad angle, so that it was trying to ride up where the coil first > started, especially for the lowest row of pins. > > This was before they sent out rescaled strings, but they certainly > got my attention by sending me a complete set of bass strings, gratis. > Superb > service -- if only the design had been as good as the service reps! > > It all seemed so needless -- if they could just have drilled the > tuning pin holes so the pins leaned back at an angle, I doubt that > they would have broken any wire to speak of. > > Susan > > At 11:07 AM 2/25/2003 -0500, you wrote: > >Lance wrote: > > >Susan, my biggest string breaker was Macedonia Baptist Church with a > Yamaha > > >P-202 also. Yamaha/dealer paid me to replace the bass strings with > rescaled > > >strings with heavier core wire. They haven't broken any since. > > > >Susan, Lance, > >My biggest string breaker was also a Yamaha P202. Similar Baptist Church > >setting. > > > >Yamaha told me to use the different scale bass strings as well, and sent > >them to me. Apparently, they keep records of frequency of string breakage > >for each string for each model. The service rep could tell me which bass > >strings had the highest occurrence of breakage. > >Jeff > > > > > >_______________________________________________ > >caut list info: https://www.moypiano.com/resources/#archives > > _______________________________________________ > caut list info: https://www.moypiano.com/resources/#archives > > _______________________________________________ > caut list info: https://www.moypiano.com/resources/#archives _______________________________________________ caut list info: https://www.moypiano.com/resources/#archives
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