[pianotech] Yamaha Muffler- remove and replace

John B fjbird73 at sbcglobal.net
Fri May 7 16:44:18 MDT 2010


Greetings, everyone!

I work for a dealer who sells Yamaha pianos, so I've been working 
with Yamahas on a regular basis for many years. The chat on the 
list about practice mufflers has been fun, so I decided to 
add my two cents...

To easily and comfortably remove the muffler in those instruments 
incorporating the "heavy duty spring" version: 

1. Engage the muffler pedal so that muffler is in the down position, 
with felt between the hammers and strings.  By having the muffler 
down, you can hold your screwdriver in a position closer to parallel 
to the keyboard, which makes it easier to control the screwdriver so 
that it is far less likely to "pop out" of the slot.  This avoids chewing up  
or rounding the edges of the screwhead cuts, which makes future 
removals difficult.

2. Use a slot screwdriver to loosen screw about 6 or 7 turns so that 
the muffler rail can be easily lifted up and out. Be sure that the 
slot screwdriver is a good fit. Do not remove the screw completely; 
leave two or three of the screw threads protruding out the backside 
of the bracket.  If the screw is very tight, deftly apply a drop of liquid 
Protek to the screw threads behind the bracket.  This will also 
facilitate easier removal in the future. Please note that there is 
a sort of dimple fit to ensure the proper alignment of the rail to the 
bracket.  This is important when reinstalling the rail.

3. After lifting the bass end up out of the bracket, remove the treble 
end, keeping an eye on the green felt punching, which may fall off and 
be difficult to find. I usually glue that punching to the rail to avoid the 
chance of losing the punching ever again.  "Fabri-Tac" fabric glue is 
great for this application, drying quickly to ensure that the punching 
doesn't fall off when reinstalling the muffler.  

4. Reverse the above to reinstall.  

If you hear a buzz while tuning, it's probably the bass bracket 
screw/washers. If it really bugs you, just put a little piece of 
masking tape on it...  

Please consider using the above procedure.  Over several years of 
removing the bracket with the muffler, the hole drilled in the sideboard 
can become distorted, and may even lead to the bracket working it's 
way out, which leads to a phone call from the customer!  It's also 
important to be sure that the customer (usually children) knows that 
the practice muffler is not to be used as an expression tool.  Kids like 
to work the pedal up and down while playing! 

JB     (<: 
  















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