[pianotech] Piano "Gross Anatomy"

Bruce Browning - The Piano Tuner justpianos at our.net.au
Tue Feb 3 23:01:38 PST 2009


Greg,
WOW, what an idea!!!
I like the way you think.
Any other great "workshop" suggestions from the experienced on this list?
Bruce Browning
The Piano Tuner.

 Graham
> If you didn't have to worry about hurting the piano, what "stress tests"
> would you want to try?
>
> Have you always wondered how the frame of an upright is joined?
>
> What does the back of a plate look like?  Will it break if you remove the
> plate screws under tension?
>
>
> I’m working on ideas for a chapter "Gross Anatomy" dissection of a dead
> upright piano.  Rather than just pushing it out the second floor window
> like they do on YouTube, this would be a serious, planned series of
> experiments.  We would get to see how pianos are put together, test things
> to destruction, take home sample parts, etc.  Old hat for rebuilders,
> perhaps, but valuable experience for techs who don't usually tear 'em down
> that far.
>
> Heck, even rebuilders may want to "test to destruction" certain components
> that they usually need to save.
>
> I'm hoping you can help me think through the experimental sequence below.
>
> I have a big old upright, but plan to check with local stores and to see
> if they plan on transporting any smaller, perhaps more modern pianos to
> the dump.  It may as well go to us and save the dumping fee.  I will
> recycle most of the case parts, action, and plate.  Other junk will go in
> my dumpster.
>
> Ideas for "Piano Gross Anatomy" experiments: (Please suggest additional
> ideas!)
>
> 1.  Put CA glue on tuning pins that are loose.  Check penetration later
> when plate is removed.
>
> 2.  Voicing related:
>      a.  Revival of tubby bass string using the twist, loop,
> loosen-and-whack methods.
>      b.  Shave hammer shanks in treble to hear tone differences.  Test for
> shaved-shank breakage on hard blows.
>      c.  Over-file hammers, making them too light, too pointy, too flat,
> crooked crown, etc.
>      d.  Over-needle some hammers.  Over-lacquer some.  Over-steam some.
> Iron some.  Over-iron some.
>
> 3.  String Termination Tests:
>      a.  Put CA glue on the bridge and listen to false beats.  Better?
> Worse?  How much is too much?
>      b.  Pound in bridge pins.  Listen. Pound more.  Alot.  Too much.
>      c.  Over-seat strings at bridge, intentionally causing damage to
> bridge surface.  Beats?  How much is too much?
>      d.  Downbearing modifications?  Shim under strings?  Chop away some
> of the bridge?
>
> 4.  How far over pitch can old piano strings go before breaking?
>     a.  Test in several octaves.
>     b.  Test using smooth pull vs jerk hammer technique
>     c.  How hard can you press on  a string with a pizza-wheel style
> string stretcher?   How hard can you whack it with a screwdriver at
> the v-bar?
>     d.  Try ProLube at bearings to see if it makes any difference
>
> 5.  Structural tests:
>      a.  Jack the soundboard from the back frame and test for pitch
> change.  How much impact does the rise and fall of the soundboard
> have on pitch?
>      b.  Remove sections of soundboard, or ribs, or just separate from rim
> to see how tone changes.
>      c.  Remove a couple back posts.
>      d.  Remove several (most? all?) plate screws.
>      e.  Whack the plate with a sledge hammer.
>
> 6.  Dissassembly as if for rebuilding.
>      a.  Remove keyframe, keydesk, legs, toeblocks, bottom board.
>      b.  Break off sides.
>      c.  Remove strings quickly, using becket breaker and/or power drill
> motor, and/or metal cutting angle grinder.
>      d.  Remove plate.
>      e.  Test bond of pinblock to frame.
>      f.  Check penetration of CA glue on tuning pins.
>
> This could easily go on for several meetings, but I think much of it could
> be done in one session (short business, long technical) if I pre-prep the
> piano.  I would remove loose case parts and hardware, remove keyframe
> screws, apply lacquer to hammers (so it can dry), steam hammers, apply CA
> to pinblock and bridge.  Gather tools, cameras.  Bring zip-lock baggies
> for small parts “party favors” for participants.  Prepare follow-up
> report for PianoTech list.
>
> What else?
>
> Greg Graham
>
>
>
>





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