At 8:00 am -0400 31/3/07, Frank Emerson wrote: >Given the angle of the drill (approx. 7 degrees) if the drill is centered >at the top of the bushing, it is considerably off-center at the bottom of >the bushing. >...Look at any piano with bushings, and you will likely see a gap >between the tuning pin and its bushing on the side opposite the >string tension, and the bushing compressed on the opposite side. Well here is a picture of the top of the wrestplank plate on an 1899 Lipp grand. I have this and another slightly later (1907) and smaller grand in the shop at the moment and neither of them has the slightest ovality at any point <http://pianomaker.co.uk/openplank/lipp_200_top01.jpg> As to the angle of the pin and the eccentricity of the hole at the underside of the plate, the following two pictures show what you mean: <http://pianomaker.co.uk/openplank/lipp_200_underside01.jpg> <http://pianomaker.co.uk/openplank/lipp_200_underside02.jpg> Both Lipp grands came in with the original wrestpins (6.75 mm) good and tight and were fine to tune. In the second picture I have inserted a 6.60 pin from underneath to show the angle of the pin. Inserting the pin from the top requires some degree of force from the outset and there is no gap at all between the pin and the plank at any point on its perimeter. >...I have no experience with open-face pinblocks in a production piano, but I >suspect that there is a measureable gap between the tuning pin and its hole >in the pinblock on the side opposite the pull of its string tension. It is always better to hold off suspicions until you do have the experience, as any European technician has. At present I have two uprights and a grand with open planks, all from excellent makers. All of them were "end-of-life" pianos when I got them and had been badly abused but the pins were tight in all of them and there is none of the ovality you guess at. They are a 1905 Lipp overstrung, a 1904 Brinsmead vertical-underdamped and a 1905 Grotrian-Steinweg grand. As you will see from the pictures all have the plank veneered, the Lipp in birds-eye maple, the Brinsmead in boxwood and the Grotrian in mahogany, with the veneer countersunk. The pictures are listed at <http://pianomaker.co.uk/openplank/> > While it is clear that an open-face pinblock provides optimal >support to the pin higher on the pin, a tuning pin bushing provides >similar support, when the drilling optimizes the bushing material on >the effective side of the hole. What is the "effective side" of the hole? More damage can be done in one visit from a pin-bending tuner or a tuner that holds the lever wrong than in 40 years of steady tension from the strings. Provided the piano is well made and the tension is not excessive, no ovalization will occur until a bad tuner turns up -- and there is plenty of choice! How much resistance to crushing the plate bushing provides in comparison with the top layer of a beech plank will depend on the quality of the wood (or other material) used for the dowelling. >So, what is the purpose of the tuning pin bush? I would say: > >1. To prevent direct metal-to-metal contact between the tuning pin and plate. >2. To center the pinblock drilling in production, or in some cases, >to deliberately off-center drilling, on the side opposite the pull >of the string. >3. To provide support to the tuning pin as high as possible, if not >as well as with an open-face pinblock, the next-best thing to it, It is simple enough, in the case of an unbushed plate, to provide pilot holes in the right place and get the wrest-pin holes right. In fact I don't see your point at all. If there are no plate bushings, as on a Steinway, the plank can be far more easily and accurately drilled detached from the plate once it is marked up. JD
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