Removing key fronts

[Mike Kurta]

    Hi Bill:
    You will get lots of answers to your question.  My favorite method is using a table saw.  I clamp a stop block ahead of the blade which gives you a depth adjustment.  By carefully setting it up, you can cut just the front off the end of the key, or if your new material is thicker than the old, you can cut an additional thin slice of wood off at the same time.  You may have to make up a jig attached to the miter guide because of the angles on the keys.  Then holding the key firmly to the guide, push the key slowly through the blade.  You can do a set in 15 minutes.  You can do a similar process using a radial arm saw.  
    Mike Kurta
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