Keytops

Joseph Garrett joegarrett@earthlink.net
Mon, 9 Jan 2006 01:54:19 -0800


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William asked: "I'm going to be using (for the first time) pyralin blanks for a new set of
keytops instead of molded keytops. I'm curious what those of you who also
do this find to be the most expedient method of cutting the blanks; i.e. do
you cut the blanks into strips before doing anything else? Cut blanks into
sections and glue the sticks onto a section of blank "gang-style?"
Suggestions appreciated."

Respectfully,
William R. Monroe
William,
I use pyraline (aka Ivorine) only. I purchase it in the 6" width strips. I've made a jig out of scrap butcher block material, a piece of angle iron, spacers and a steel stop underneath the angle iron. I use a soundboard shimming tool to scribe the pyralin. Then I just snap it off. It goes rather quickly. I know of two other ways to do this: 1. Use a heavy duty Paper Cutter. (I'm not real fond of this one, but it does work.<G>) 2. Use Metal Break with the appropriate stop for correct width. This works very well, but most of us don't have access to this humongous machine thingee.
BTW, I make my blanks appox. 15/16" wide. This allows sufficient excess that will allow minor boo-boos in clamping w/o too much "re-do".<G> YMMV
Also, I have two 6 space Oslund Clamping jigs. For a while I only had the one and it was really slow! grrr! And, I use PVC-E so's the job doesn't come back to bite me in the butt!<G>
Once, you get used to Pyralin, you'll never use that "moulde" crap again, IMO.
Regards,

Joe Garrett, R.P.T. (Oregon)
Captain, Tool Police
Squares R I
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