Key Button Installation

John Ross jrpiano@win.eastlink.ca
Sun, 05 Feb 2006 16:16:18 -0400


Hi Ron.
Nice looking set.
What do you use to drill the slots?

John M. Ross
Windsor, Nova Scotia, Canada
jrpiano@win.eastlink.ca
----- Original Message ----- 
From: "Ron Nossaman" <rnossaman@cox.net>
To: "Pianotech List" <pianotech@ptg.org>
Sent: Sunday, February 05, 2006 4:06 PM
Subject: Re: Key Button Installation


>
>> I need to install new key buttons on 88 keys. Never done it before. I
>> have the Journals on CD, but have never been able to do a search on
>> them. I found an old article by Fern Henry that described a very 
>> simple
>> method/jig to do this task. The few articles I have found suggest 
>> that
>> many techs prefer to replace button rather than rebush and complete 
>> the
>> task in about two hours. In two hours, following a modified Fern 
>> Henry
>> method, I have eight keys done. I've got 80 to go. At this pace it
>> will take me the better part of a week to install a set of key
>> buttons. Is anyone aware of a good article in the PTG Journal that
>> describes the procedure? I see the Jaras Key Button jig in the Schaff
>> catalog - anyone have an opinion on that? Anyone got any other
>> favorite/excellent-result/fast method of replacing key buttons?
>>
>> Thanks for any input.
>>
>> Terry Farrell
>
>
> I put top plates and long buttons on that D+ I did last
> summer. I made them out of poplar, with my funky plunge router
> made from an old radial arm saw, cheap router motor, and ways
> from a cheap cross feed vise. Position the straightedge on the
> keys and clamp or tape it down so the keys are level. Bend key
> pins as necessary to center them in the mortise. Get the
> angles from the keys, mark and rough cut the buttons by
> section or half section. Glue on every other one (Titebond),
> going back and checking the previous section to make sure the
> ends are glued down. Shift happens, so keep an eye on it. Then
> do the other half of the set when the glue is dry, trim by
> whatever method works, and block sand if necessary.
>
> I didn't time the process, but I'm not very fast at it. Half
> fast, maybe. Figure about half a day.
>
> Ron N
>


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