Reading a dial gauge

Sarah Fox sarah@graphic-fusion.com
Wed, 6 Jul 2005 01:09:05 -0400


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Hi David,

Here it is, step by step...  But then after all this mess, I managed to =
simplify it further, so read on down a bit....

First, convert that 15mm spread to inches, since your tool is in inches:

15 mm / 25.4 mm/in =3D .59 in

Next, plug in:

A=3Ddownbearing angle
  =3D 1 deg
d=3Ddeflection (gauge reading)
  =3D unknown (to be determined)
b=3Dbridge width from front pin to back pin
  =3D .59 in

A=3D2 Arcsin(d/(1-b/2)),
1=3D2 Arcsin(d/(1-.59/2))      (substitute)
1 =3D 2 Arcsin(d/(1-.295))     (simplify)
1 =3D 2 Arcsin(d/.705)          (simplify)
1/2 =3D Arcsin(d/.705)          (divide both sides by two)
.5 =3D Arcsin(d/.705)            (simplify)
sin(.5) =3D d/.705                 (take the sine of both sides)
.00873 =3D d/.705                (simplify)
.00873*.705 =3D d               (multiply both sides by .705  (Mark, I =
think you divided by accident!  I made the same mistake the first time =
through but caught the error.)
d =3D .00615 in                    (simplify)

This is a bit less than the required deflection of .009" in the case of =
a bridge of zero width.  If you think about it, this makes sense.  The =
wider the bridge is, the greater an angle you will create with a given =
amount of deflection.

Extrapolating from here, you can safely say that a deflection of .01230 =
means 2 deg, a deflection of .01845 means 3 deg, etc. -- again, up until =
a point, where the sine is no longer approximately equal to the arc.  =
This relationship of course changes with a bridge of a different width.  =
Then you'll need to pull out the calculator again and do what I did =
above.

Of course I've overly complicated this thing, as usual.  Using this same =
assumption, we can simplify the whole mess even further, removing all =
apparent traces of trigonometry.  Try this:

A =3D angle of deflection
d =3D deflection
b =3D bridge width (in inches)

A =3D d / (.00873 * (1-b/2))

or if you know b and A and want to calculate d...

d =3D A * .00873 * (1-b/2)

Using this form, I get...

d =3D 1 * .00873 * (1-.59/2)
d =3D .00873 * .705
d =3D .00615    (same answer)

Mark stated an assumption that the front and rear angles had to be =
symmetrical, but we're already assuming that the sine equals the arc.  =
Without getting into a trigometric discussion, basically it doesn't =
matter any more whether the angles are symmetrical than it matters that =
the sine doesn't really equal the arc.  Close enough.  I wouldn't worry =
about the symmetry of the angles.

Hope this helps!  :-)

Peace,
Sarah
 =20
<grin>



----- Original Message -----=20
From: "David Love" <davidlovepianos@comcast.net>
To: "'Pianotech'" <pianotech@ptg.org>
Sent: Tuesday, July 05, 2005 8:37 PM
Subject: RE: Reading a dial gauge


> Let's simplify a bit more.  Take the scenario below and let's say =
there's a
> 15mm spread between the front and rear bridge pins.  What would the =
reading
> need to be to indicate a total bearing (front plus rear) of 1 degree.  =
I
> just need a baseline.  I use this for checking bearing on a strung =
piano at
> tension.  A couple mm difference in the bridge pin spacing isn't that
> critical for this operation. =20
>=20
> David Love
> davidlovepianos@comcast.net=20
>=20
> -----Original Message-----
> From: pianotech-bounces@ptg.org [mailto:pianotech-bounces@ptg.org] On =
Behalf
> Of David Love
> Sent: Tuesday, July 05, 2005 5:33 PM
> To: 'Pianotech'
> Subject: RE: Reading a dial gauge
>=20
> Let's simplify.  I zero the three prongs on a level surface.  I place =
the
> center plunger on top of the string in the center of the bridge.  The =
two
> outer prongs are resting on either side of the bridge.  The dial reads =
.018.
> Do I have 1 degree of overall bearing?  And if it reads .036, I assume =
I
> have 2 degrees.  Do I have that right?
>=20
> David Love
> davidlovepianos@comcast.net=20
>=20
> -----Original Message-----
> From: pianotech-bounces@ptg.org [mailto:pianotech-bounces@ptg.org] On =
Behalf
> Of Sarah Fox
> Sent: Tuesday, July 05, 2005 4:22 PM
> To: Pianotech
> Subject: Re: Reading a dial gauge
>=20
> Hi David,
>=20
> That's a great question for a math nerd.  ;-)
>=20
> What angle are you trying to measure?  Backscale segment to speaking=20
> segment?  Backscale to bridge and speaking to bridge?  I assume you're =

> putting the plunger at the center of the bridge.  Yes??
>=20
> The sine of 1 deg is roughly .018.  That reading would correspond to =
the=20
> angle from "horizontal."  Then double the angle to go the other way.  =
In=20
> other words, the total angle between speaking and backscale would be 2 =
deg.=20
> A 1 deg angle would give you a reading of .009.  This of course =
assumes that
>=20
> your bridge has no width to it, like a violin's.  That's a very bad=20
> assumption, of course.
>=20
> The distance between the front and read bridge pins is an important =
factor.=20
> If you measure across the bridge, with the plunger at the center of =
the=20
> bridge (which is how you do it??), then you would estimate the total=20
> downbearing angle (between speaking and backscale segments as...
>=20
> A=3D2 Arcsin(d/(1-b/2)),
>=20
> where
>=20
> A=3Ddownbearing angle
> d=3Ddeflection (gauge reading)
> b=3Dbridge width from front pin to back pin
>=20
> Downbearing pressure would be estimated as...
>=20
> P=3D2Td/(1-b/2),
>=20
> where
>=20
> P=3Ddownbearing pressure
> T=3Dstring tension
>=20
> Of course these formulas assume an angle near zero and are only=20
> approximately correct, but they work very well for the first several=20
> degrees.  They also assume a sharp angle in the wire, with no arching =
across
>=20
> the bridge.
>=20
> Peace,
> Sarah
>=20
>=20
> ----- Original Message -----=20
> From: "David Love" <davidlovepianos@comcast.net>
> To: "'Pianotech'" <pianotech@ptg.org>
> Sent: Tuesday, July 05, 2005 6:03 PM
> Subject: Reading a dial gauge
>=20
>=20
>=20
> So I picked up this dial gauge from Schaff and I'm not really sure how =
it
> works.  The center prong is the plunger and the two outer prongs are =
1" from
> the center.  The smallest increments that can be read are .001".  So =
if I
> put the plunger on the center of the bridge with the two outer prongs
> resting on the front and back segments respectively, does a reading of =
.018"
> equal 1 degree?  Or would that be 1/2 a degree since the total reading =
must
> be split between the two prongs at a total of 2" apart?
>=20
> Yeah, I shoulda paid more attention in trig class.
>=20
> David Love
> davidlovepianos@comcast.net
>=20
>=20
>=20
> =
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