(no subject)

tune4u@earthlink.net tune4u@earthlink.net
Wed, 12 Feb 2003 19:28:14 -0600


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Some comments (won't answer all questions):

1. Contact cement will eat holes in the plastic if it gets on the playing
surface and isn't IMMEDIATELY wiped off. Getting the alignment thing right
is not as scare as it sounds. Keeping the keytops clean is as scary as I've
tried to make it sound, here. I had to redo about 20 keys, my first time,
because I thought -- aint' ignorance grand -- I could just clean them up by
rolling the glue off like rubber cement on paper (Hey, it LOOKS like rubber
cement!) If there is a better glue, I want to hear about it. Some have
recommended thick CA with a white glue "kicker" (see archives). Haven't
tried it; seems like it would make the alignment thing really scary.

2. If the old tops come off without taking a lot of wood, a little light,
light sanding will prepare old keys for gluing on plastic covers. Use WET
rag and hot iron to soften the old glue. With luck the old tops will peal
right off. If they are true ivories, BTW, "pop" them off (after steaming, if
necessary) and save the best ones--or send them to me!

3. If the fronts will come off--I have had good luck with a beveled scraper
like the Red Devil 5-in-one painter's tool and using a hammer to tap the
bevel between the head and the keystick--then replace with a top & front
single top (Schaff 1391 or 1391 are fine). If the fronts are stubborn and/or
are in good shape, you can just use tops w/o fronts but match the color as
best you can--Vagias has great selection (Ventures, Inc. 724-869-2842).
Match original thickness to avoid problems.

4. First time, plan on several evenings at your workbench ...

Have fun.

Alan Barnard
Salem, MO
  -----Original Message-----
  From: pianotech-bounces@ptg.org [mailto:pianotech-bounces@ptg.org]On
Behalf Of Mickey Kessler
  Sent: Wednesday, February 12, 2003 7:09 PM
  To: pianotech@ptg.org
  Subject: (no subject)


  Hi all,

  I'm considering replacing all the keytops on a PSO owned by my cousin.  If
this were a really good instrument I'd probably just send the keys out to a
recovering house (actually, I'd turn the whole thing over to somebody who's
really into rebuilding, which I'm not), but it's a piece of junk -- or
rather, an opportunity for learning -- so I want to do it for the
experience.

  A few questions:

  1.  Reblitz describes a procedure that's based on using contact cement.
This scares me; it doesn't allow for much error.  On the other hand, if I
use more forgiving glue, it'll require clamping, which the Reblitz procedure
seems to preclude (he says to shim a straightedge to the keyslip in order to
line up all the keyfronts exactly the same).  Can anybody recommend a better
procedure that will also ensure uniformity?  And while we're on the subject,
what's the best glue to use?

  2.  The supply houses sell a variety of keytops.  Any preferences
regarding one-piece tops and fronts as opposed to two-piece?  I'm thinking
now that I'll use the one-piece.  Am I asking for trouble? Would I learn
more by using two-piece?  Should I get thick or thin or doesn't it matter?
Do the one-piece tops require clamping in two directions?

  3.  Do I need to figure on resurfacing all the wood?  Can I do that
without the expensive Oslund machines that Reblitz describes?  How bad must
the surface be before it should be resurfaced?  I'm guessing the thick
plastic tops will take up a lot of unevenness -- am I wrong?

  4.  Any thoughts about how much time I should allot for the job?

  Thanks to everybody out there for sharing all your knowledge.  I've
learned more from this group than from just about any other source.  The
generosity of this profession is truly admirable.

  Mickey Kessler
  PTG Assoc.


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