You are getting into some of the arcane aspects of string making. First, some string winders "straighten" the wire as it comes off the coils. Some do not, thinking that curve is important to the quality of their strings. The copper, which is not all the springy, will not impart much of a twist to the string when hanging loose. 60% of what? Your question, as stated, is not clear. You do not want to exceed 65% of the breaking point of that size of wire. This does not happen often but it can on big pianos and on the tiny ones with real heavy wraps. The amount of tension placed on the core while being wound varies from string maker to string maker. Some use air pressure and some just know how much to tension by hand. This involves "technique", one of many arts to master to become a great string maker. What we need to know about is the actual tension, breaking %, loudness factor and inharmonicity, not necessarily in that order, in order to evaluate what is there, and what you get back from the string maker. First you have to have an idea of what is "normal" and what the consequence is of varying one or more of those factors. Loudness factor controls the transition from mono to bichords. Inharmonicity controls tone and tunabilty. Breaking % effects tuning stability and durability. Tension has a range and is used to control the above factors. All these factors are interdependent but tension must fit into a range of "normalcy" and inharmonicity must transition from one section to another smoothly but also fit within a range of "normal". The formulas are available, you can set up your own spreadsheet or database or get a one of two programs that I know of, PScale from the US or Mensarat (sp?) from Europe and play with them for a while then order a set of strings make to your specification sheet. Really listen to a bunch of pianos and measure speaking length, core and wrap diameters and look at the graphs. Listening and looking. Listening and looking and more of the same. Eventually you will come to some of your own conclusions about what you like to hear, what the manufactures had in mind and see the errors of their ways as well. Oh, this is SO much fun. :) Newton
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