>John R Fortiner wrote: >> >> Dear List: >> When drilling a hole in a cast iron plate in order to install a >> new plate pin that measures 0.157" should I use a slightly undersized bit >> like 5/32 which is 0.1562 or should I drill a hole that is 0.157" with a >> #22 drill bit? > >John, > >You would want to have something of an interference fit but how much >interference I couldn't say. There are certain anomolies to consider >such as the fact that your 5/32" drill is probably smaller than 0.1562" >or the new hitch pin may not be round. I would experiment by drilling >with the 5/32" bit first, then graduating to the larger number bits >until the desired fit is achieved. > >Tom >-- >Thomas A. Cole RPT >Santa Cruz, CA > John, What Tom said, with another observation. When you find that you don't own, or can't get a drill bit that will produce a hole of the perfect size, you can always swedge the pin a little to get the fit. When you have a hole that's big enough to drive the pin into, but still seems to not be a tight enough fit try this. Lay the pin on a vise, anvil, or whatever. Hit it lightly at an angle with a hammer to form a SMALL indentation about 1/4" from the bottom of the pin. The idea is to leave the bottom of the pin round to start in the hole, while ovaling the cross section a bit 1/4" up. It doesn't take much. The pin will get tighter as you drive it in until the wide part is buried in the plate. Some times, our methods aren't as high-tech as we would like to think. In an emergency (read: 'daily') we have to resort to practicality. Ron
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