piano manufacturers (long)

Don Mannino dmannino@kawaius.com
Fri, 11 Jul 1997 11:49:48 -0700


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List,

There have been some good ideas posted here - but also some evidence 
of our (speaking of us piano technician's) propensity to have a myopic 
view of things. I am surprised at how even those who have worked for 
piano manufacturers can miss the real reasons behind poor quality. I 
feel that some comments have been dead on, though.

Most of us would like to have a chance at being a 'savior' of a piano 
company at some point in our lives, so we ruminate on what our formula 
for success would be. Our plan naturally is based on our skills and 
knowledge. If my experience were primarily engineering and R&D, then I 
would probably see more R&D as the solution. If my experience and 
education were in marketing, then I would see marketing as the 
solution. I have some limited experience with piano design, piano 
manufacturing and piano marketing, (not to mention LOTS of experience 
listening to people gripe!) and I know that quality processes in 
manufacturing have something to do with the problem, but I believe the 
real cause of some manufacturers' decline is deeper.

What do American consumers want in a piano? It depends.
1. Some want a musical instrument
2. Some want an investment and/or status symbol
3. Some want something "cheap but good" to use for pianos lessons, to 
have available for occasional use, and to look cultured to their 
friends.

- The first category is the least volatile buying group.  They are the 
primary targets of quality piano builders.  Kawai has focused on the 
wishes of these buyers, especially with the RX grand pianos and our 
limited production models, and our sales are up pretty dramatically.
- The second group buys quite a few higher priced pianos and many 
older "heirloom" pianos of every quality level. Kawai has a difficult 
road to travel to win over these buyers, but there are companies which 
succeed very well at catering to these buyers. Personally I am happy 
with the status quo here, but of course our company is always hoping 
to win over these customers.
- The third are the most changeable and highest in volume, and as such 
are the ones that manufacturers work to sell to the most. 
Unfortunately catering excessively to this group while losing sight of 
what a quality musical instrument is has been the primary reason for 
the downfall of many companies. Kawai works very hard to meet 
consumers demands without dropping below that difficult to define line 
of demarcation in quality. Identifying where that line is a very 
difficult thing to do.

It is possible to maintain a price point to the benefit of short term 
sales, while ignoring quality (I am speaking of design and 
construction quality together here). This pays off handsomely for a 
while, but we all have seen what happens in time - the company dies. 
This is the challenge for the piano manufacturer, striking the correct 
balance to satisfy dealers and consumers without cutting quality too 
far.  It is very difficult for any company management to watch another 
piano maker take sales away by making a lower cost product. The 
challenge is to meet the competition without sacrificing the company's 
reputation (if any) for quality.

Companies like piano manufacturers develop a culture that defines how 
they market, how they design, and how they manufacture. This culture 
is closely tied to the market they are trying to fill, so it closely 
relates to the end product.  To change a company from producing one 
type of product to another requires a HUGE upheaval in the company 
culture, and is very, very difficult to do. If you go to work for R&D, 
you have to convince everybody else in company management of your 
plan, and you have to affect the culture just enough to get the 
company moving towards your goals. You can imagine how difficult this 
is. I think of this as being like a small jet nozzle on a big 
spacecraft, nudging it just a tiny bit so that a few months later it 
arrives on target at the destination planet.

If you have the knowledge and skills to design and build a piano that 
buyers will want, and you find financial backing (or go to work for a 
manufacturer who's culture will support your ideas) then you will 
succeed. Although the piano market is not big enough to support many 
people in this way, truly skilled individuals have already succeeded 
and more probably will in the future.

My apologies for writing such a long epistle.

Don Mannino RPT


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