Thanks much Roger and Dale, I think I am understanding pretty well. I would just order the leather from Jurgen if I did decide to pursue this. It sounds like using leather on the balance rail is as far as one can go with it the real world, correct? (And Teflon powder on the bushings--maybe some Mclube 444 dry film on the pins-assuming the pins are nicely polished first). After measuring my aluminum cauls and a sample pin, looks like they would be just about perfect as long as I am carful with choosing the right leather thinkness. Thanks again, Kevin ___________________________________________________________________________ Hi Kevin, The cauls should be all that you need, with very little squeezing of the bushing to get a good fit. I notice Dale likes tan side to the pin. that may be great in the California climate, but in our neck of the woods it's squeaks in our very dry winters. The beauty of leather is that it's stable with weather changes, and you can't easily shrink it, if you use alchohol/water, the leather will dry out very hard, so don't even try. Order enough 1.1mm to test, and then go up or down in size to suit your needs. You should shoot for 0.002" larger than the pins for your cauls. With regards to various supplies, the uniform thickness of the product Jurgen sells, makes for an easy job. Leather does not fold over for a tight corner fit, in the same manner as bushing cloth. Another reason I do not care for it on the front rails. I've done dozens of keyboards in the manner I described, and leather bush all my rebuild work. Regards Roger
This PTG archive page provided courtesy of Moy Piano Service, LLC