[CAUT] Friday Puzzler

Paul T Williams pwilliams4 at unlnotes.unl.edu
Sat Aug 1 12:35:00 MDT 2009


Ed and all,

I tested a bunch more...Same result.  It's not the depth of the screw..  I 
think they were drilled, poorly, by hand at the factory and go in at 
different angles.  The holes on the brass rail are all straight (in the 
brass itself, that is). The flanges don't sit exactly flush with each 
other and think the angle of the holes are the problem.  Is there a way to 
plug the holes and re-drill?  I have a cool DeWalt drill with a built-in 
bubble level, so I can get the exact angle every time. It would even be 
better to create a jiggy thingy to guide the drill from hole to hole to be 
absolutely consistent. Anyone done this sort of thing? (I'm sure the  New 
Yankee Workshop guy has something like what I'm talking about.) I can't 
say my hand and eye are good enough to really put the bubble at the exact 
correct point 88 times. The level is just a "guide"  But..How to establish 
the action perfectly at level might pose new problems.  My main work bench 
is an old bowling alley lane segment about 6' long.  It is supposed to be 
absolutely level, but it has warped over time. It's continually warped 
evenly though, so a jiggy might still work.

I told you all this was a puzzler!! :>) I'm sure puzzled!!  We have 
several "M"'s from  1966 here (when the building was new, so they bought a 
bunch en-mass).  I'm going to check them all out and see if they're all 
the same.  We have some from the 20's and 30's, and also late 70's/early 
80's  so it would be interesting to see if they are more accurate, unless 
they aren't (as Kent Webb likes to say! :>)

Keep 'em coming! Your thoughts are getting closer to the "fixer". 

Paul




From:
"Ed  Sutton" <ed440 at mindspring.com>
To:
<caut at ptg.org>
Date:
08/01/2009 11:35 AM
Subject:
Re: [CAUT] Friday Puzzler



Paul, you're gonna have to work this out.
 
1) Are some screws too long?
 
2) Are the holes drilled to different depths? Can you drill them further 
yourself?
 
3) Is it really different depths, or different length screws, or are the 
holes drilled or messed up out of alignment so that the screws go in at 
different angles, thereby causing the flanges to set on the rail at 
different angles from one vertical plane (not rotating around the axis of 
the screw, but rotating around the axis of the rail). 
 
4) Is this original, or did someone repair loose holes or use oversize 
screws to create the irregularity?
 
5) Are the flanges irregular?
 
All of these are possible, and probably something else as well.
 
You have to look, see, and tell us! Test more than 3 samples.
 
Ed S.
----- Original Message ----- 
From: Paul T Williams 
To: caut at ptg.org 
Sent: Saturday, August 01, 2009 11:55 AM
Subject: Re: [CAUT] Friday Puzzler

I think it is indeed the screw holes in the rail.  For fun, I just screwed 
in the screws with no wippen on these 3 samples I took off.  Well, what do 
you know...the screws are at different heights!   

Is there a way to remedy this, or am I stuck.  Is this a replaceable part? 


Paul 



From: 
Paul T Williams <pwilliams4 at unlnotes.unl.edu> 
To: 
CAUTlist <caut at ptg.org> 
Date: 
07/31/2009 12:25 PM 
Subject: 
[CAUT] Friday Puzzler




Hi gang! 

I'm puzzled!  I'm now working on a 1966 Steinway M with a strange thing 
going on.  I looked and the wippens and they're all askew and not in any 
kind of even line on the brass rail. Some places, they're nearly 2mm off. 
I tried to attach a picture, but it was too big. I'm still getting used to 
my new camera and iMac (having been a life-time PC guy).   

I checked the wips themselves, and they're all good.  I can't "see" 
anything off on the brass rail, but only took off 3 wips in a row to check 
the rail out. 

Have any of you ever come across this?  I've got a message out to our tech 
support guy about the picture, but perhaps you know what I'm describing. 

Thanks for any help. 

Paul 


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