On Nov 13, 2008, at 12:17 PM, Ron Nossaman wrote: > In compression crowned soundboard assembly, setup, and stringing, > The plan rarely coincides precisely with the result. >> > > Board MC is more and less important depending on the basic design of > the assembly. > Ron N Well, fair enough, I certainly concur that bridge pins touching or nearly touching struts are not an absolute indicator of something wrong. Particularly if using vertical hitches, as that makes the string tension plane adjustable: it could well be adjusted closer to the struts without any harm at all. In the case of a standard setup, though, with bent hitches and original string rests (duplexes or whatever), it wouldn't be a "firm" indicator, but would, to my way of thinking, be a good reason to take a second look before proceeding with installing strings. You might well be putting an excess load on your board because you made a mistake in your setup procedure. It seems to me that the method of setting bearing you describe, using wedges to emulate string load on the board, is another example (along with not paying adequate - IMO - attention to EMC) of a weakness in the process of "executing the plan." Some people do it that way, others just add an initial amount of excess downbearing in hopes of arriving at the target after the soundboard is under load of the strings. Either way seems pretty haphazard to me, especially if coupled with failure to control EMC at that moment. How do you make sure that the wedges are exerting the right amount of downward pressure? Has anyone measured to be sure? It would not be that hard to do a pretty precise emulation. Start with a target downbearing angle for each section. Figure average string tension times the number of strings for each section. Calculate the vector. You can come up with a very close approximation of how much force the strings will exert on each section (given your target downbearing). And then exert that amount of force by one or another means. Could be as simple as weights brought to bear on the middle of each section. Or some kind of adjustable and measured coil spring (valve springs come to mind as part of a set up). Or some other contraption. The point being to measure it, and come to a close approximation of the reality you hope to create. And then kerf and plane the bridge top accordingly (or whatever your method is). Moisture content is a factor regardless of design. I guess the major variant would probably be rib cross section, and the degree to which it reacts to and resists the swelling and shrinking of the board itself. But in any design there will be an effect, both on degree of unloaded crown and on resistance to downward pressure. Again, it is not that difficult to control this, to determine at what EMC (or equivalent RH, given time to adjust) you want to set bearing. And then establish that condition before setting bearing. (It would make sense to me that the "magical" 42% RH and its equivalent EMC would be the usual standard, so you can tell the customer to keep the piano at that condition). Once again, I am just a bystander, offering opinions where they aren't wanted <G>. I don't install boards. I have very limited personal experience in the area (though I have talked to many people who do have that experience). Still, I have to wonder if your comment that "The plan rarely coincides precisely with the result" may not be at least partly the result of a faulty process with lack of adequate control, instead of the result of an inherent randomness in the universe. It seems like this aspect of piano manufacture/ remanufacture is important enough to make some extra care very worthwhile. So much attention is paid to the arc of the ribs (in rib- crowning), thickness gradients, ribbing design, etc. But in the final assembly it seems like a lot is left to chance. Regards, Fred Sturm University of New Mexico fssturm at unm.edu
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